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General spring data Spring free motion Spring damped free motion
Forced vibration no damping Damped forced vibration Helical compression spring design

Spring Equations Summary

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Work done on an elastic spring during compression or extension: Spring work
Work done on an elastic spring during compression or extension from rest,
is known as the elastic potential energy.
Spring work
The force exerted by the spring on the body which deforms it: Spring work
The equivalent spring constant K of   n springs connected in series. Spring work
The equivalent spring constant K of   n springs connected in parallel. Spring work

Spring free motion equations

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when there is no external force and no damping (Second order homogeneous system).
The motion of a spring with initial conditions    x(t=0) = 2    and    x'(t=0) = 0
Spring work
Spring work
From Newton second law:
Spring work
Spring work
The solution of this equation is an oscillatory motion of the form
Spring work
The solution can be expressed in more general form as:
Spring work
Where A and Φ are constants that depends on the initial displacement and the initial velocity at t = 0.
The oscillation frequency is:
Oscillation frequency
The time of one cycle is:
Time of one cycle
Angular velocity:
Spring motion angular velocity

Spring damped free motion equations

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Motion equation of damped free motion spring is:

Spring damped free motion equation

This is a second order homogenous differential equation with constant coefficients, we assume an exponential solution of the form x(t) = A est (all values of m, c and k are > 0). After substituting this solution to the motion equation we have:

Spring damped free motion equation
Spring damped free motion equation

This is the characteristic equation whose solutions are:

Solutions of the characteristic equation

Because the values of m, c and k are all positive the value of the square root is less then c/2m and therefore the values of s1 and s2 are always negative.

We have to distinguish between three cases which depends on the value under the root:

Overdamped motion

Spring overdamped motion
Example - overdamped motion

r1 and r2 < 0

critically damped motion

Spring criticallyd damped motion
Critically damped oscilator

The critical damping is:
Critical damping

cc is the boundary of changing the motion from vibratory mode to non vibratory motion.

underdamped motion

Spring underdamped motion
Underdamped oscilator (damped vibration)
Where

If we replace A and B by the values:

We obtain:
Spring underdamped free motion equation

Forced vibration with no damping

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The motion equation of forced spring with periodic external force is: Spring damped free motion equation
The general solution to this differential equation is:
A and B are constants to be determined by the initial conditions.
Where ω0 is the natural period: Spring damped free motion equation
This motion is the sum of two periodic functions of different periods and the same amplitude (variation of the amplitude with time is called amplitude modulation in electronics).
Assume a case when the initial conditions are:
The solution after evaluating constants A and B is:
After some geometric substitutions we get another form of the solution:
Sketched at right
the values:



ω = 5   and   ω0 = 6
It is interesting to analyse the case when the forcing period ω is very close or equal to the natural period ω0 in this case the solution of the motion equation turns to be:
Because of the term t sin (ω0t) this answer is diverging when t is becoming very large values no matter of the values of A and B, this phenomenon is known as resonance. and is the reason why in real mechanical systems
the excitation frequency should be different as much as possible from the natural frequency.
A real spring can not elongate more then its designed length otherwise it will break, in this range the spring constant k is assumed to be linear.
If the spring data are F0 = 36 N,
m = 2 kgm,   ω0 = ω = 3
and the initial conditions are
x(t=0) = 0   and   dx/dt(t=0) = 0.

A = 0, B = 0 the motion x(t) will be:
x(t) = 5t Sin(3t)

Forced and damped vibration

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The more accurate motion equation of spring with damping and external periodic force is:
Spring with damping and periodic external force equation
The general solution of this differential equation of motion consists of two parts, the first is the solution of the
homogeneous equation which is the damped free vibration and is equal to: homogeneous solution
And the steady state solution homogeneous solution
X is the amplitude and is given by:
And phase angle δ is given by:
s1 and s2 are the solutions of the characteristic equation (see spring free motion solution) hence the term
approach zero when t gets large values, that is because s1 and s2 are both negative numbers,
this term has impact only on the beginning of the motion and is known as the transient state, as t increases the
solution of the equation becomes the steady state form.
Because the value under the root of the amplitude is never zero even when ω = ω0 , it is obvious that the motion is a constant amplitude sinusoid motion and the amplitude is depending only on the values of m, c, k and the
frequencies ω and ω0 .

The values of X and δ can be expressed as nondimensional values by dividing the numerator and denominator
by k to obtain:
X value and δ value
We can also define the following relationship
natural frequency natural frequency
critical damping critical damping
damping factor damping factor
and
then the nondimensional expressions for the amplitude   X  and phase  δ  becomes:
normalized amplitude and normalized phase
The equations reveal that the amplitude and the phase are a function of the frequency ratio ω/ω0 and the damping factor ζ. These equations can be plotted as follows.
Plot of frequency and normalized amplitude

Helical compression spring design

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Spring geometric scheme

d    Spring wire diameter
D    Spring mean diameter.
Do    Spring outer diameter.
Co    Spring index.
Kw    Wahl correction factor.
Spring constant (k) calculation.
G - Module of rigidity [kg/m]
n - Total active coils.
Spring shear (τ).
Spring deflection (y).
Module of rigidity (G).
E - Elastic modulus.
ϵ - Poisson ratio.
Maximum force Fmax on a spring   [N].
Maximum shear τmax stress   [Pa].
N - total coils
n - total active coils
Plain end
Plain and ground ends n = N - 1
Squared ends n = N - 1
Squared and ground ends n = N - 2
Spring wire length.
L = π D n
Spring solid length (fully compressed).
Lsolid = N d
Spring free state pitch.
Coils free state angle measured from the surface perpendicular to spring axis.